Forklift Simulator

Forklift Simulator

TecknoSIM Forklift Simulator is an advanced training simulator which trains operators on how to operate a forklift safely in various situations. The simulator is an actual replica of the forklift equipment that recreates the dynamics of real machine . The controls resemble a typical sit-down, counterbalance factory forklift also called sit-down rider truck, fork truck or a lift truck. The simulator dynamics accurately replicates machine instability when executing maneuvers like tight turns, driving down a slope, and rapid braking with a load. New operators learn to operate a forklift safely on a simulator before operating the real equipment and experienced operators get a chance to further improve their skills. TecknoSIM Forklift Simulator is the best VR training solution in the market to maximize safety and productivity for factories, warehouses, distribution centres, manufacturing plants, airports.

Applications of Forklift Simulator

Forklift Simulator
Control Familiarisation
Forklift Simulator
Collision Avoidance
Forklift Simulator
Productivity Improvement
Forklift Simulator
Site Safety Training
Forklift Simulator
Load Management
Forklift Simulator
Speed Management
Forklift Simulator
Blind Spot Judgement
Forklift Simulator
Manoeuvring Skills

Product Range

Software Features

Virtual Environment

To support operator training and evaluation, TecknoSIM Forklift Simulators feature highly realistic virtual sites. Artificially intelligent movement of workers and other machines at virtual sites helps operators practice in normal and risky conditions. Customized sites can be developed for the clients which simulates actual warehouse, construction sites, manufacturing plant of clients including roads, slopes, staging area, loading bay, parking area & other details.

Training Modules

Forklift operators can train and test using realistic, engaging modules. The training curriculum gradually progresses from basic skills for new operators to advanced operational skills for experienced operators. In training, operators learn various skills, such as maneuvering around objects, handling different loads, and working in confined spaces. In addition, we develop customized scenarios in multiple languages according to the client’s needs. Inbuilt visual and audio cues help the trainee to learn correctly. Standard training module includes :

  • Control Familiarization
  • Manoeuvring – Slalom , Incline
  • Loading material – Racks, Truck
  • Unloading material – Racks, Truck
  • Start-up and Shutdown Procedures

Testing and Evaluation

Operators are evaluated in real-time by the simulator on their skill, safety and productivity levels. The simulator generates a detailed evaluation report for each operator at the end of the scenario. As part of the performance parameters, we include session time, driving speed, collisions, loading errors, and unloading errors. Instructors can review scenarios and train operators on their mistakes using the recording and replay feature. During the session, skill gaps were identified and detailed feedback is provided.

Instructor Station

TecknoSIM Instructor Software allows the trainer to control the sessions and maximize simulation training. The software allows the instructor to

  • Manage a database of trainees and instructors
  • Set up training exercises
  • Modify environmental conditions
  • Inject faults in a running session
  • Record and replay of saved sessions
  • Track and print performance evaluation reports
  • Simulator maintenance
  • Calibration & diagnostics

Hardware Features

Forklift Simulator

Operating Station

The operator cab of a TecknoSIM forklift simulator is based on a typical sit-down forklift with seating and all equipment controls as seen in actual equipment. Pedals, levers, switches, and the steering wheel are available as controls around the operator’s seat. The station consists of an instrument panel that mimics real controls and instruments in real time. Multi-equipment configurations are possible with convertible kits, and the simulator can be installed into any OEM console.

Forklift Simulator

Display System

The visual system with high definition graphics is a key component of the training simulator. A properly designed visual system increases the level of realism and immerses the operators in real world operating environments. The display system for TecknoSIM simulators is available in multiple options for single-screen or three LED screens. For the VR Forklift simulator, the display will be through VR headsets. While operating other machines, additional screens are provided for blind spots and rear views.

Forklift Simulator

Motion System

TecknoSIM Simulators offer an integrated motion system based on electric actuators that makes it compact and low on maintenance. The motion system provides accurate feedback required for a realistic operating experience in real world operating environments. As well as steering, acceleration, braking, turning, jerks, gradients, tires, and soil interaction, it can also provide cues and feedback. The Motion System is available on the Three Degrees of Freedom (3DOF) Motion Platform.


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