Tecknosim VR training prepares workers for entry into confined spaces
Safety in the mining industry is a vital issue. Many workers are injured in mine-related accidents and some die every day.
Tecknotrove’s Dump Truck Simulator and Haul Truck Simulator is an advanced tool to train and test dumper drivers on driving a heavy haul truck to a typical mine site. Simulator is based on the actual equipment controls and replicates the machine dynamics perfectly. In a simulator, new operators learn the basics of operating the equipment and become familiar with the vehicle. Advanced operators show improvements in hazard avoidance operator productivity, fuel efficiency, unscheduled maintenance and overall safety levels. With TecknoSIM simulator, clients can be assured that their equipment is not taken out of production for training which directly helps in increasing productivity.
TecknoSIM Dumper Truck Simulators are delivered with highly realistic, virtual mine sites, complete with artificially intelligent equipment such as haul trucks, shovels, dozers, loaders, tippers and light vehicles to support the operator’s training and evaluation process. Real-time weather like rain, snow, fog, dust and daylight conditions add to the realism. Artificially intelligent traffic to the virtual mine site helps operators practice in normal and risky conditions before operating the actual machine. Develop Mining sites virtually by customizing them for clients that include roads, pits, loading areas, crash sites, and parking lots.
The training modules are progressive and contain a larger number of work scenarios, suited for both new and experienced operators. By designing simulators to train operators under multiple scenarios. Operators learn how to handle the vehicle from basic maneuvering to full operation in rough conditions. Real time changes in weather like rain, fog, dust and night time conditions add to the realism. Training includes evaluation of loading, positioning, dumping, and hauling. Training modules offer a wide range of scenarios including:
*Customized training modules are developed as per client requirement in multiple languages.
The operators are automatically evaluated in real time by the simulator on their skill, safety and productivity levels. The simulator generates a detailed evaluation report for each operator at the end of the scenario. The record and replay feature allows the instructor to replay the scenario and train the operators on their mistakes.
It allows instructors to register for each operator and plan training sessions using instructor software. The software allows the instructor to set different training scenarios, inject faults and change environmental conditions, vastly improving trainer efficiency. The instructor can track and print trainees performance.
Multiple simulators are interconnected to a single instructor to allow for training operators in a group. This allows a single trainer to manage multiple simulators simultaneously. It’s a cost effective method for training a large number of operators at the same time through a single instructor.
Operator station of TecknoSIM Dumper simulator is a replica of an actual Dump Truck. In the cab, the seating, steering, braking, lights, horns, indicators, pedals, gauges, and instruments are ergonomically correct and operate according to their real-world counterparts. The simulator includes all necessary hardware and software modules, a visual system, a database, and a fully functional driving cab for a realistic experience.
A visual system with high definition graphics is a key component of the training simulator. A properly designed visual system increases the level of realism and immerses the operators in real world mining environments. The display system of mining simulators is available in multiple options of single-screen display of 32″, three 32″ screen display, Curved screens with multiple projectors for a seamless 180-degree display. Additional screens are provided for blind spots and rear view while operating with other machines.
TecknSIM Mining Simulators offers an integrated motion system based on electric actuators that makes it compact and low on maintenance. The motion system provides accurate feedback required for a realistic operating experience on a mine site. The system provides steering, acceleration, braking, turning, jerks, gradients, tire contact and soil interaction cues and feedback. Motion systems are available in options of three degrees of motion (3DOF) and six degrees of freedom (6DOF) Motion Platforms.
The instructor station controls the operator cab and allows trainers with the following options:
Dump Truck Simulator and Haul Truck Simulator are compatible with convertible kits. Convertible kits are interchangeable equipment kits that fit onto base simulator platforms allowing the customer to use a range of different equipments on the same simulator. Convertible kit change on the simulator takes about 15- 20 minutes.
Safety in the mining industry is a vital issue. Many workers are injured in mine-related accidents and some die every day.
BEML, the largest manufacturer of construction and mining equipment in India, recently installed a TecknoSIM dump truck simulator to train drivers and operators engaged in mining operations in Mysore.