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Tecknotrove Dump Truck Simulator | Haul Truck Simulator | Construction Truck Simulator

Mining and Construction industries are highly dependent on haul truck for their operations. Effective training of haul truck drivers help mines improve production and ensures safe and efficient operations making the mines profitable. Dump truck simulator is a best training tool for training dump truck operators or haul truck operators in a typical mine or construction site that helps in increasing productivity and profitability of mines. Dump truck simulator is based on the actual equipment controls and replicates the haul truck dynamics perfectly. Dump truck simulator allows new operators to get familiarised with basics of dump truck operations and how to drive a dump truck in the mines, whereas the  advanced dump haul truck operators show improvements in productivity and safety.

Tecknotrove Convertible Kits 

Tecknotrove Mining Simulators are compatible with convertible kits which are interchangeable equipment kits. TecknoSIM Convertible kits fit onto base simulator platforms allowing the customer to use a range of multiple equipment on the same simulator.  The simulator cab is designed to be easily removed from the motion platform and swapped for another cab. The new cab will immediately be recognised by Tecknotrove Simulation software with the correct mining equipment. The change of simulators can be performed within 15- 20 minutes and allows TecknoSIM clients to maximize their return on investment. Convertible Kits are available for all OEM models and make.

  • CAT 777
  • LGML MT86C
  • BEML-BH 205
  • BEML-BH 100
  • BEML-BH 35-2
  • BEML-BH 60
  • BEML-BH 150
  • Komatsu HD 785 Dumper
  • Komatsu HD 785 Dumper
  • BEML-BH 150


Applications for Dump Truck and Haul Truck Simulator

Dump Truck Simulator

Control Familarisation

Dump Truck Simulator

Hazard Identification

Dump Truck Simulator

Accident Avoidance

Dump Truck Simulator

Gear Management

Dump Truck Simulator

Productivity Improvement

Dump Truck Simulator

Fuel Management

Site Safety Training


Supported OEMs for Dump Truck and Haul Truck Simulator


Software Features

Virtual Mine Environment

Training Modules

Testing & Evaluation

Instructor Software

Group Training

Virtual Mine Environment

Haul Truck Simulator

Virtual Mine Environment

Tecknotrove Dump Truck Simulator software is delivered with highly realistic, virtual mine environment and artificially intelligent simulated equipment such as haul trucks, shovels, dozers, loaders, tippers and light vehicles to support the operator’s training and evaluation process. Real-time weather like rain, snow, fog, dust and daylight conditions add to the realism. Artificially intelligent traffic helps operators practice in normal and risky conditions before operating the actual machine. Custom Mines Sites are developed for clients virtually that include roads, pits, loading areas, crash sites, and parking lots as per their mine site.

Training Modules

Training Modules

Training modules are progressive and contain a larger number of real world mine operation scenarios, suited for both new and experienced haul truck operators. On the Dump Truck Simulator operators learn how to load, haul and dump material with difficult weather like rain, fog, dust and night .Emergency situations like tyre burst , brake failure and engine failures , operating with critical blind spots ensures that the haul truck operator is trained for the real mines with no loss of production and no danger of accidents, even in the most complex of emergency situations. Training modules offer a wide range of scenarios including:

Training-Modules

  • Start up and Shutdown procedure
  • Control Familarization
  • Manuevering
  • Driving on gradients
  • Loading
  • Hauling
  • Dumping

*Customized training modules are developed as per client requirement in multiple languages.

Testing & Evaluation

Testing and Evaluation

Dump truck simulation software monitors , records and evaluates the haul truck drivers in real time on various parameters during loading, hauling and dumping operations system. The simulator generates a report at the end of each training session detailing the skill, safety and productivity levels of the trainee. Advanced reports are generated for their response to emergency situations and equipment failures. The record and replay feature allows the instructor to replay the scenario and train the operators on their mistakes. The performance reports together with the instructor’s after-action-review provides a complete operator training and evaluation system.

Instructor Software

Instructor Software

The instructor station controls the operator cab and allows trainers with the following options:

  • Managing a database of trainees and instructors
  • Controlling multiple simulators
  • Creation of new exercises
  • Modifying the environment in a running session
  • Injecting vehicle faults into a running session
  • Record and replay of saved sessions
  • Managing performance evaluation reports
  • Calibration of simulators

Group Training

Truck Driving Simulator

Group Training

Instructor station is a centralised control station that can control upto 4 simulators at the same time. Multiple mining simulators can be interconnected to a single instructor to allow training operators in a group. This allows a single instructor to manage multiple simulators simultaneously. Group training on a simulator is a cost effective method for training a large number of mining operators at the same time remotely through a single instructor.


Hardware Features

Simulator Operator Cab

Visual Display System

TecknoSIM InMotion System

Advanced Instructor Operating Station (AIOS)

Simulator Operator Cab

Haul Truck Simulator

Operating Station

Operating Cab of the Dumper simulator is a replica of an actual dump truck. In the cab, the seating, steering, braking, lights, horns, indicators, pedals, gauges, and instruments are ergonomically correct and operate according to their real-world counterparts. The dump truck simulator includes all necessary hardware and software modules, a visual system, a database, and a fully functional driving cab for a realistic experience.

Visual Display System

Display System

Visual system with high-definition graphics is a key component of the training simulator that increases training realism and immerses the operators in real-world mining environments. The display system of mining simulators is available in multiple options LED screen display for a 120-degree field of view, and curved screen display for a seamless 180-degree field of view. Additional screens are provided for blind spots and rear-view while operating with other machines.

Display System

TecknoSIM InMotion System

Forklift Simulator

Motion System

Tecknotrove Mining Simulators are delivered with a compact, portable and maintenance free In-motion system based on electric actuators. The Inmotion system provides accurate equipment feedback for a realistic mining operating experience on a mine like feeling of acceleration, braking, turning, jerks, gradients, tire contact and soil interaction and are available in options of three degrees of freedom (3 DOF) and six degrees of freedom motion platform (6 DOF).

Advanced Instructor Operating Station (AIOS)

Advanced Instructor Operating Station (AIOS)

Instructor Station

Instructor Operating Station is the main controlling station that allows instructors to set up and manage the simulator training . Advanced IOS setup allows instructors to manage trainee database set scenarios, monitor the training progress, insert machine faults or incidents, identify training gaps and record and replay the performance in real time for detailed analysis and feedback the Instructor software allows the instructor to print reports at the end of each training session.


Tecknotrove TMS -Training Management System

Tecknotrove offers a unique cloud based training management tool that allows you to scale your training operations. Training platforms like gamified learning, VR training and Simulator training all can be uploaded and controlled together on TMS. With TMS you can assign, review and update your training plans remotely and ensure that your training needs are defined and implemented successfully to deliver expected results at lowest possible cost.


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Custom Mine Sites

Custom Mine Sites

Virtual Reality Training Solutions

Virtual Reality Training Solutions


Product Range

Haul Truck Simulator
OPERATING CABIN

Low Fidelity Simulators

Low fidelity, a portable and compact simulator with the inbuilt instructor station. Simulator is designed for vocational training schools and technical training institutes, equipped with comprehensive training modules for basic operator training and familiarization.
Dump Truck Simulator
Medium Fidelity Simulator

Medium Fidelity Simulators

Medium fidelity simulator with separate instructor station, compatible with multiple display options and a motion platform. Designed for training on both basic and advanced modules.
Haul Truck Simulator
High Fidelity Simulator

High Fidelity Simulators

High fidelity simulator with advanced instructor station, motion system and 180 Deg curved projection display. Designed to deliver critical training, efficiency building and research applications.
Dump Truck Simulator
VR Training Solutions

VR training Solution

Dumper Truck Simulator is compatible with VR Display. VR training modules are custom designed for pre-employment screening, familiarisation training, safety training and building confidence when facing emergency events.


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FAQ

What is a mining truck simulator?

A mining truck simulator replicates the operation of large haul trucks used in mining. It offers realistic controls, graphics, and terrain modelling so operators can practice loading, hauling, and dumping in challenging mine conditions.

Are mining truck simulators worth the investment?

Yes. They cut training costs, reduce equipment downtime, and minimize fuel consumption. By providing data on operator performance, simulators help trainers address weaknesses quickly. Overall, they lead to safer, more efficient mining operations.

What technologies power mining truck simulators?

These simulators combine high-fidelity graphics, motion platforms, and advanced software algorithms. They may also include VR or AR components for immersive scenarios, real-time performance tracking, and customizable training modules for different mining site layouts and truck models.

How do mining truck simulators enhance operator skills?

They allow trainees to practice maneuvers, learn safety protocols, and master equipment controls in a risk-free environment. This hands-on approach reduces on-site accidents, improves efficiency, and helps operators develop muscle memory for complex tasks like reversing and navigating narrow mine roads.

What is haul truck training?

It’s specialized training that teaches individuals how to operate large haul trucks used in mining and construction.

What skills are taught in this training?

Skills include vehicle control, safety procedures, load management, and efficient operation techniques.

Are simulators used in haul truck training?

Yes, simulators provide a safe environment to practice operating haul trucks before handling real equipment.

Is certification required for haul truck operators?

Often, operators need to obtain certification demonstrating their competency and understanding of safety protocols.

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